Friday, January 23, 2015

Garment Technology (TE-324) Syllabus

JAWAHARLAL NEHRU GOVERNMENT ENGINEERING COLLEGE SUNDERNAGAR, MANDI, H.P-175018
Department of Textile Engineering

Subject: Garment Technology (TE-324)

Course Code
TE-324
L=3  T=1   P=0
Name of the course
Garment Technology
Lectures to be delivered
52 (1 Hr Each )(L=39,T=13 for each semester)
Semester End Examination
Max.Time: 3hrs
Max Marks :100
Min Marks :40
Continuous assessment (based on sessional tests 50%, Tutorials /Assignments 30%, quiz /Seminar 10%, Attendance 10%)
Max Marks :50

Instructions
  1. The question paper will consist of five sections A, B, C, D and E. Section E will be Compulsory, it will consist of a single question with 10-20 subparts of short answer type, which will cover the entire syllabus and will carry 20% of the total marks of the semester end examination for the course. Section A, B, C and D will have two questions from the respective sections of the syllabus and each question will carry 20% of the total marks of the semester end examination for the course.

  1. Candidates are required to attempt five questions in all selecting one question from each of the section A, B, C and D of the question paper and all the subparts of the questions in section E. Use of non-programmable calculators are allowed.

SECTION -A


 Garment Manufacturing: Introduction, Indian apparel industry.  Different garment production systems.
Selection of Fabrics: Garment from Woven and knitted fabrics, Various fabrics available in market, their characteristics and applications to suit to different purposes
Pattern making: Introduction to pattern making and garment, Construction. Different terminologies. Drafting, Basic bodies blocks, Muslin pattern. Commercial pattern, Methods of making basic pattern, grading of pattern, size, size charts.

SECTION -B

Spreading and lay planning: Introduction to symmetrical and asymmetrical fabrics, criteria of spreading, methods of spreading, spreading m/cs. Principles of lay plan, types of lay plan.
Garment Cutting: Introduction to cutting room processes, cutting methods and their merit demerits.  Bundling system.
Garment Sewing:  Introduction to sewing m/c and its parts, sewing room processes and working details.  Different types of sewing m/c and its suitability, Different sewing m/c driving system.  Attachment of sewing m/c, Sewing needle and its sizes.

SECTION -C

Sewing stitches and seams types: Stitch formation, types of stitches, seam classification, seam geometry seam strength and slippage, seam puckering. Thread calculation and its consumption
Trimming and Garment accessories: Definition, types, trimming methodologies and accessories application.
Garment finishing: Fasteners, thread tucking, care and size labeling system, checking, pressing, folding and packing, packing standards for domestic and export markets.

SECTION -D

Garment PROCESSSING: Preparatory processes. Apparel dyeing, printing, washing and finishing processes. Apparel dyeing machines
Quality Control in Garment manufacturing:  Control in pattern making, grading, fabric laying, marking, sewing and finishing, control of garment defects.
Computer Application in Garment Manufacturing: Application in pattern making, grading, lay planning, sewing and finishing, computer aided embroidery designs. Concepts of computer integrated manufacturing (CIM) to the garment industry.

TEXT BOOKS
1.      Carr H and Lantham B, “The Technology of Clothing Manufacture”, Om Book Service,.
2.      P V  and Bhardwaj  S K,  “ Managing Quality in apparel industry”, Om Book
            Service.

REFERENCE BOOKS               
     
1.      Aldrich W, “Metric Pattern Cutting”, OM Book Service, New Delhi (1998).
2.      Cooklin Gerry, “Garment Technology for Fashion Designers”, OM Book Service, New
3.      Eveleyn M and Ucas, “Clothing Construction”, 2nd Ed., Hughton Mifflin Co, Boston (1974)




Properties of Fibres(TE-221) Syllabus

JAWAHARLAL NEHRU GOVERNMENT ENGINEERING COLLEGE SUNDERNAGAR, MANDI, H.P-175018
Department of Textile Engineering

Subject: Properties of Fibres (TE-221)

Course Code
TE-221
L=3  T=1   P=0
Name of the course
Properties of Fibres
Lectures to be delivered
52 (1 Hr Each )(L=39,T=13 for each semester)
Semester End Examination
Max.Time: 3hrs
Max Marks :100
Min Marks :40
Continuous assessment (based on sessional tests 50%, Tutorials /Assignments 30%, quiz /Seminar 10%, Attendance 10%)
Max Marks :50

Instructions
  1. The question paper will consist of five sections A, B, C, D and E. Section E will be Compulsory, it will consist of a single question with 10-20 subparts of short answer type, which will cover the entire syllabus and will carry 20% of the total marks of the semester end examination for the course. Section A, B, C and D will have two questions from the respective sections of the syllabus and each question will carry 20% of the total marks of the semester end examination for the course.

  1. Candidates are required to attempt five questions in all selecting one question from each of the section A, B, C and D of the question paper and all the subparts of the questions in section E. Use of non-programmable calculators are allowed.


SECTION –A

Fiber structure: Traditional view of fibre structure. Chemical structure and physical structure. Degree of order and degree of orientation.
Structure investigation: Methods of investigation of fibre structure.  Identification of chemical structure by IR spectroscopy. Identification of physical structure by X-ray, SEM, NMR.

SECTION -B

Moisture absorption: Definitions of humidity, moisture regain and moisture content. Relation between regain and relative humidity. Effect of stress and temperature on regain. Heat of sorption. Swelling of fibres. Quantitative theory of   moisture   absorption.
Fibre friction:  Technological importance. Measurement of friction. Effect of load and area of contact. Static and kinetic friction.General theory of friction and application to fiber.              

SECTION -C

Tensile properties: Factors influencing results of tensile experiment. Expressing results. Different experimental methods. Effect of variability.  Elastic recovery. Effect of test conditions on recovery. Cyclic testing. Fibre  fracture and fatigue.  Time effect. Creep and stress relaxation. Introduction to dynamic testing and fatigue. Concept of models. Kelvin and Maxwell model. Bending and torsional   rigidity   of fibre. Structural effect on extension behaviour.
Dielectric properties:  Definition and effect of different parameters on dielectric properties.
Electric resistance and effect of different factors on the electrical resistance of fibres.

SECTION -D

Static electricity: Introduction and significance. Measurement of static electricity. Explanation of static phenomena.
Optical   properties: Refractive index and birefringence. Birefringence and orientation of fiber. Reflection and lustre.
Thermal properties: Structural changes on heating. Thermal transitions. Concept Heat setting of fibres.

TEXT  BOOKS

 

1.      Meredith R, “The Mechanical Properties of Textile Fibres”, North Holland Publishing Co; Amsterdam (1959)
2.      Morton W E and Hearle J W S, “Physical Properties of Textile Fibres”, 1st reprint, The Textile Institute, Manchester (1993)

REFERENCE BOOKS

1.                  Gupta V B and Kothari V K, “Manufactured Fibre Technology”, 1st Ed., Chapman and Hall, London (1997).
2.                  Hearle J W S, “Polymers and their properties”, Vol. I, John Wiley and Sons, NY (1982).
3.                  Gedde U W, “Polymer Physics”, Chapman Hall, London (1995).


Saturday, August 30, 2014

A Comparative Study of Organic Farming with GM Farming - Organic Cotton's Advantages

Organic cotton is that cotton which is obtained from non-genetically modified plants without use of any pesticides and synthetic fertilizers. As the use of chemicals (whether toxic or not) is avoided, its cultivation helps sustaining environment biodiversity and helps in balancing the ecosystem. 

One of the major drawbacks of non-organic cotton cultivation is its harmful effect on the health of farmers and excessive pollution caused due to continuous use of insecticides and synthetic fertilizers to get additional yield. Although the cotton consumption rate has also increased which calls for additional production, but at the same time balance between the nature and ecosystem has to be maintained.  

Organic Cotton: Image Source

In general, in a 100% cotton product, only 70-75% is cotton and the remaining percentage constitutes of thousands of chemicals, binders, and resins which are used in cultivation and product manufacturing. So one way or another, chemical consumption in our daily lives has gone up, in form of various products that we use every day, be it clothes, handkerchiefs, bed-sheets etc.

In organic cotton cultivation, untreated seeds or non-GM cotton seeds are used. As no insecticide or synthetic fertilizers or other poisonous chemicals have to be used, the soil must be nutrient rich. In order to maintain the soil fertility, cotton is grown in alternate years with cotton as main crop and red gram/ green gram/black gram, pea/soybean or maize/sorghum/legume as intercrop with crop rotation.

Deep ploughing should be done on yearly basis to destroy larvae or cocoons. Green manuring and use of plant leaf litter also helps to improve soil fertility. Weeding from organic cotton cultivated field should be done manually or hand-hoeing method should be adopted instead of chemical use.

Benefits of Organic Cotton
1.      In case of GM cotton cultivation, farmers and workers suffer from respiratory problems and skin allergic reactions. However, as use of toxic chemicals and synthetic fertilizers is avoided in organic cotton cultivation, health risks have reduced to certain limit.
2.      Organic farming plays a vital role in reducing environmental pollution as eco-friendly techniques are used for cotton cultivation.
3.      As GM cotton seeds are highly expensive and a very high hike in their price is observed every year, which increases the expense of farmers. But in case of organic cotton, seed price are constant and their yield is nearly twice as compared to GM cotton.
4.      It has been found that non-organic cotton final product which we are using in our day-to - day life contains toxic chemical residue which can be absorbed through skin and can cause allergies or skin rashes. However, the end products made up of organic cotton are chemical free and ecofriendly.

In a nutshell, Organic Farming is best suited for Indian ecosystem and Indian ethos. We might have an ever increasing population whose demands can be satiated by increasing the crop production by genetically modifying the seeds but we are not yet in a position to handle its aftermaths. When medically advanced European nations are still doubtful about the potential threats of GM seeds, it’s appropriate that we Indians stick to the conventional forms of farming, which have been tested over a long period of time. 

Friday, August 22, 2014

Genetically Modified Cotton or Genetically Engineered Cotton (Bt Cotton)


Cotton is India’s important cash crop which gives employment to more than 50 million people of country starting from its cultivation to finished end product. Cotton is grown on 32 million hectares around the world while the cultivation of genetically modified cotton (GM) accounts for nearly 25 million hectares from the total. In India cotton is cultivated in about 12 million hectares, ranking second in global cotton production after China. More than 92% of India’s cotton production is genetically modified.

Bt Cotton Cultivation(Image Source)


What is genetically Modified (GM) Cotton?
The bollworm, which is a main crop’s pest, destroys a large percentage of the cultivated cotton every year and farmers in return uses insecticides and pesticides up to 20 times a year to reduce the bollworm effect and to increase the cotton production. In 1997, Monsanto introduced new cotton variety into the market which was highly resistant to the bollworm. This pest resistant cotton was engineered with a bacterial gene by Monsanto Scientists from the Bacillus thuringiensis (Bt; gene donor) which contains very specific insect poison.

Genetically Modified Cotton in India
In 2002, Bt cotton was introduced in India by Monsanto under the trade name Bollgard, in a joint venture with Mahyco, a Indian seed company with aim:

     i. To reduce the pesticides amount required for pest control; which will further help in reducing the pollution caused by insecticides and pesticides.
   ii. To increase the farmer income by increasing the cotton production as the crop losses due to pest attacks were expected to decrease.

Within the few years of Bt cotton cultivation, India’s contribution to world’s cotton production increased from 14% in 2002 to 20% in 2007 but a quick and dramatic change was observed in this pattern. The productivity of cotton started to decline from 566 Kg/ ha in 2007 to 475 Kg/ha in 2010 which is further estimated to drop up to 300 Kg/ha in coming years.

The factor responsible for the failures of Bt cotton in India includes poor quality seed, erratic rainfall, bollworm resistance to Cry toxin produced by Bt cotton, emergence of secondary pests like mealy bug, thrips etc. and change in the agriculture conditions, as Bt technology was developed in US, so it is not well adapted to Indian cotton cultivation environment.

To overcome the failures of Bollgard, Monsanto in 2006 introduced Bollgard-II in the market which is having two Bt genes instead if single gene as in case of Bollard-I.

Impact of Bt Cotton in India

     Farmers from different parts of the country who have cultivated and harvested Bt cotton complained of respiratory problems and skin allergic reactions.
   ii.  Many farmers reported that their cattle have died after grazing on plant debris from cleared Bt cotton fields.
 iii.  As bollworm has developed resistance to Bt cotton, the use of insecticides and pesticides has increased in the cotton fields. Emergence of secondary pests has forced farmers to use highly toxic chemicals to reduce their effect on the cotton yield. Thus the expenditure on the insecticides and pesticides has considerably increased although the fact is that Bt cotton production has shown decline in the recent years.
 iv. Bt cotton seeds are highly expensive as compared to conventional hybrid cotton seeds. Further, these require proper irrigation and costly fertilizers to increase the yield. So, the farmer cost factor has increased.
   v.   As Bt cotton has failed to overcome the farmers expectations, it has resulted in heavy human toll. When the farmers are unable to pay their loans which they have taken from banks or moneylenders due to factors like decline in the cotton production or collapsing of cotton market, they are left with choices none other than either to live in poverty or to commit suicide. A report shows that in 2008, nearly 16,195 Indian farmers have committed suicide and in 2009, the number has increased to 17,365.
 vi. Bt cotton has encouraged dependence on single seed supplier as no one can find conventional hybrid cotton seeds in the market. So, farmers are forced to purchase seed and herbicide from the same supplier on high prices.

Bt Cotton, at first glance looks like an essential requirement considering the huge population of our country and our limited land resources. However, the long term implications of Bt Cotton are not at all in favor of the populace as well as the vegetation.

Probably the stance of governments needs reconsideration with respect to Bt Cotton.